Zhongtuo Roll Forming Machinery Co., ltd

Zhongtuo photovoltaic bracket machine helps customers minimize production costs

2025-05-29 10:21:22

The latest photovoltaic bracket machine developed by Zhongtuo adopts the rolling and punching mode, combined with four-volt tracking and cutting off, and high-speed automatic palletizing. Our equipment can operate at high speed, reaching up to 70 meters per minute. It features low energy consumption and high speed, which means  production costs can be minimized.
 
1)Rolling and punching mode: is derived from Germany, there are a lot of manufacturers have tried to do roll-punch, but there is a cumulative error, parts replacement, cooling and other issues, but our company after years of testing, we gradually solved all these problems and keep our equipment can remain stable. In addition, when the concave-convex die of the roller head is worn out, it can be replaced easily.
roll-punch machine
2)Forming machine:
Our forming machine adopts a cast steel arch structure and a combination mode of horizontal and vertical rollers, which makes the forming smooth and the plate shape beautiful. There are many types of photovoltaic brackets. If the traditional mode is adopted to replace the spacer sleeve, the equipment model change time will be very long, and it also requires a relatively high professional level of the operating engineer.
 roll-forming-machine
Therefore, our company has developed an automatic opening and closing mode. You can select the model in the control system and complete the model change quickly with one click. The model change time of our equipment is within 5 minutes. In this way, the forming speed can meet the rolling and punching speed of the equipment. We adopt a forming mode combining horizontal rollers, vertical rollers and 45-degree side conical wheels. Currently, this forming mode is our first in the cold bending forming industry in China. Our machines can produce the most beautiful and qualified products with the same raw materials at the lowest production cost.
 
3) Servo tracking cut-off system and hydraulic system: Tracking cutting system of linear slide rail if will not be able to add the lubricating oil in time, the continuous high speed, it will be hot and dry, if there is no time to lubricating oil, it may be in less than an hour, and even a few hours, may be damaged, as workers easy to forget to add lubricant, we equipped with the automatic injection system on the equipment,
 
Automatic oiling can automatically set the oiling frequency according to the operating speed of the frequency used by the customer.To solve the problems of poor sealing caused by the heating of hydraulic oil and cylinders and different pressures, we have also made a series of adjustments on the hydraulic station:
First , we installed an accumulator in order to maintain the pressure and the cutting speed. Second, we configured the oil cooling machine, keep the oil temperature is not higher.
In addition, our hydraulic cylinder is high speed high temperature, it is able to maintain this equipment is durable.
Due to the fast production speed, the speed of ordinary palletizing machines cannot keep up with the discharge speed. Therefore, we have developed a new type of palletizing machine, which has the functions of flipping, locking and packaging (20 pieces in a bundle).
 
To sum up, we can present a perfect production line to the customer. This production line is high-speed and efficient, enabling the customer to achieve the lowest production cost.

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